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NEW! The Smart Plywood Cart This Smart Plywood Cart is designed with versatility and mobility in mind, true to the TSW (Total Shop Workflow) philosophy. Measuring 1800mm (6 feet) in length and built in a durable A-frame style, it holds 10 or more sheets of plywood on each side while staying compact and easy to maneuver. Outfitted with six 5" heavy-duty casters, the cart glides effortlessly around the shop—even fully loaded—making it easy to reposition for better workflow access or to keep your workspace clear. Built to stay at your home base, this cart helps maintain order, maximize efficiency, and streamline cleanup, making it an essential part of any organized woodworking shop.
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NEW! Smart Parts Cart Plans (SPC)
This mobile Parts Cart was designed from the ground up to complement The Smart Woodshop system. It’s the perfect solution for organizing and storing smaller pieces of material that don’t fit on the main plywood cart. Built on heavy-duty casters, the cart moves effortlessly around the shop, allowing you to position it right where you need it—saving time and reducing steps during any project.
Like every TSW design, this cart is built for efficiency, mobility, and clean workflow. When it’s time to clean the shop, just roll it out of the way for fast and easy sweeping or vacuuming. Whether you’re cutting, assembling, or organizing, this cart keeps your work area clear and materials accessible.
Features:
• Designed to integrate seamlessly with The Smart Woodshop
• Ideal for offcuts, small parts, and project materials
• Fully mobile with smooth-rolling wheels
• Compact, efficient footprint
• Easy-to-follow plans with detailed diagrams
Bonus: The build video is coming soon!
New! Smart Dado Pro – Plans for the Ultimate Dado Jig
Unlock the power of precision joinery with the Smart Dado Pro, a jig designed by Ron Paulk to make perfect, tight-fitting dados simple—even for beginners. These detailed plans walk you through building a versatile tool that delivers professional-grade results without the guesswork, measuring, or complexity typically involved.
The ProStop Reach is a premium upgrade designed exclusively for the Smart Station, enabling precise and repeatable cuts on even the longest materials. Plans are delivered via Downloadable PDF. Workbench plans are not included.
The Paulk Smart Kart 2 (PSK2) Building on the success of the original PSK, Ron has redefined innovation and functionality with a meticulous redesign.
Central to this transformation is the revolutionary R8 Smart Caster, a product of Ron's collaboration with Bob, the creator of the R7 caster from a small U.S. fabrication shop. After extensive iterations and collaboration, they perfected the R8, tailored for The Smart Woodshop.
The development was intensive, involving hundreds of hours and thousands of dollars. The PSK2 is not just an update but a complete overhaul, offering a radically new experience. The Paulk Smart Kart-2 is now ready for you to build, and the innovative R8 Smart Caster is available for order.
The Paulk Smart LR32/MFT Jig, is a versatile and precise jig used in woodworking. With this jig, you can create perfectly aligned and spaced holes for doors, drawers & shelf pins.. Also included is the new MFT Jig for the precise drilling of an MFT top.
The plans are delivered by downloadable PDF. The purchase includes the plans to build your own jig. Tools and supplies are not included.
The Paulk Smart Big Bench Package (PSBBP)
This package has the newest plans that Ron feels are essential to have mobility and flexibility in your Woodshop. However, this package has the Paulk Smart Big Bench (PSBB) which is approx. 4x8, ( instead of the Paulk Smart Bench (PSB) which is Approx 3x6.) This gives you a larger work surface to create your projects. The five plan package includes: the Paulk Smart Big Bench (PSBB), Paulk Smart Station (PSS), Paulk Smart Kart2 (PSK2), Paulk Smart Router Table (PSRT) and the Paulk Smart Cradle (PSC).
The files were designed in Metric and converted to Imperial and show both Metric & Imperial Measurements. They are delivered via downloadable PDF only and available for immediate download. (An $80 value)
Paulk Smart Panel Rig (PSPR) The Smart Panel Rig is an adjustable support for panels. This includes all cabinet parts for edge banding from spreaders, to sides, bottoms, tops, plus they will convert your Smart Bench into a perfect door bench for any size door. This provides a good support for mortising doors and planing edges. It is easily adjusted for what ever size panel or door you need to work on. If you have any questions take a look at a few of the recent videos where I use the panel rig for a variety of uses.
The plans show both Metric and Imperial measurements and are delivered in downloadable PDF format only. Workbench plans and tools not included.
The Paulk Smart Box Joint Jig (PSBJJ) The PSBJJ is the Smart Shop version of a well known tool to make box joints with the Paulk Smart Router Table. This jig is fun to use and produces perfect box joints to show off your skills. This jig will also provide an easy way to make a variety of sizes.
The Paulk Smart Big Bench (PSBB) You ask for it and here it is. The PWBII has been around doing a rock solid job since 2013, but it was time to bring it in to the Paulk Smart Family. Like the Paulk Smart Bench (PSB) and the Paulk Smart Station (PSS), it is designed using the world wide industry standard 32mm system and 20mm dog holes. It is deeper, allowing for more subtop tool storage and works with all of the Paulk Smart accessories such as the Paulk Smart Router Table (PSRT) the Paulk Smart Cradle (PSC) and best of all the Paulk Smart Kart (PSK) making it mobile for that perfect balance of a sturdy, large work surface that will get out of your way when the work it done. Be sure to add the Paulk Smart Cradle (PSC) and Paulk Smart Kart (PSK) to your order, to have the best woodworker’s bench you can own. The PSBB plans include plans for the PSBB bench and sawhorse support system. The Paulk Smart Cradle and Paulk Smart Kart are not included with this plan. This bench is designed using the world wide industry standard 32mm system making the bench 2400mm x 1152mm (94.5”x 45 ⅜”) The plan includes separate metric and standard dimension pages, but Ron really encourages you to grab a metric tape measure and stick to metric even if your shop is standard or imperial. Good luck building the Paulk Smart Big Bench but most of all enjoy using is for many, many years. The Plans are delivered via downloadable PDF format only.
The Paulk Smart Cross Cut is a revolutionary change to the Smart Cross Cut. It is simpler and less expensive to make, fast to set up and best of all it can remain on the bench adding material support even when cross cutting isn’t necessary. The first Paulk Cross Cut Jig (PCCJ) solved a big problem, but it was clunky and required squaring every time for accuracy. The evolutionary Smart Cross Cut (SCC) improved the design in every way from the original but needed to be removed when changing bench operations, plus it was two parts. Now the PSCC is a single piece doesn’t require squaring ever and doesn’t get in the way of other operations. Install it and forget it until you need it. Efficiency, accuracy, and just plain fun to use. Accurately cross cutting wide material, has been a challenge until now. The plans show both Metric and Imperial measurements and are delivered in downloadable PDF format only. Workbench plans and tools not included. More information is available in this video. https://www.youtube.com/watch?v=npULjNAEGAU
The Paulk Smart Cradle is designed to work with both the PSB & PSS by adding a cradle designed system, to mount your tablesaw to the workbench. This plan is specifically designed for the Dewalt Flexvolt Tablesaw DCS7485B.
This design will work with most portable table
saws and other bench top tools. The companion, how to build
video, uses this plan to build a cradle for the Kreg Forman
pocket hole machine. Also, I have used this plan to make
cradles for: Saw Stop Job Site Pro and Ridgid Bench Top Belt
sander. For any tool other than the Dewalt Flexvolt DCS7485B
you will need to make adjustments to fit. Watch the companion
video to see the steps to follow making one to fit your specific
bench top tool. Designed in Metric and converted to Imperial. The plan does not include, the PSB, PSS or the PSK. This plan is delivered via downloadable PDF file.
The Paulk Smart Router Table and Fence are designed to work with The Smart Total Station, The Paulk Smart Bench and the Paulk Compact Bench. The plans for the STS, PSB and the PCB are NOT included. Both Bench & Fence were designed Metric and then converted to Imperial. I would suggest the most accurate and easiest option would be to use metric even if you work in an Imperial shop like me. A link for standard/metric table measure is available in our store.
